low-volume manufacturing services

With years of experience that puts us ahead of others in the market, we can offer low-volume manufacturing service including injection molding, CNC Machining, Aluminum Extrusion, Die Casting, Sheet Metal Fabrication, etc.; due to a diversely skilled team, we are one of the few organizations in this industry that is ahead of its competitors on the basis of the skillset of its staff.

why Choose Us

Expereince

With a highly proficient team of engineers and designers, we have years of accumulated experience that puts us ahead of the curve and close to your intrinsic requirements.

Equilibrium in Production

We can help you keep the cost per unit low for smaller production, offering advantages like meeting targets and experimenting with prototypes; making us an ideal choice!

Economy Of Scale

Mass production may not be your requirement, which is why Low Volume Manufacturing is ideal for smaller orders of under 10,000-100,000 units, saving you precious resources like time & money.

Rapid Response & Marketing

We can help you make it to the market fast, save time & money, minimize first-time investment, and increase presentational value for clients & investors alike.

Our Working Process

Here is the typical working order to expect when you hire us for our die casting services:

Submit Request

Submit your free quote request with a description and technical drawing of your product. In case of no technical drawing, no worries. We can reverse engineer.

DFM & Quotation

We usually get back to you within 48 hours.

Manufacturing

Once you approve the quote and make the deposit, we start working on the initial work of tooling, creating the stamping die, preparing a CNC machine, and so on.

Shipping

Packaged, labeled, and shipped to your door right on time

Need Low-Volume Manufacturing Services? We are Here For You!

Request a free quote today and oue team of experts will help you every step of the way to ensure perfection and satisfaction.

What We Can Do

CNC Machining

Make the most of our advanced and highly precise CNC machining service offering 3, 4, and 5 axis Machining along with turning, milling, surface grinding, and EDM grinding.

Sheet Metal Fabrication

Whether you need low volume product runs or prototypes, we offer metal sheet fabrication services including cutting, bending, and punching standard and special gauge metal.

3D Printing

Use the power of technology to bring your concept to realization. Our designers will work with you to bring your idea to realization or you can submit files of your own for 3D printing from our latest and advanced 3D printing machines.

Plastic Injection Molding

Select from a wide range of colored or transparent plastics that will be molded to your desired shape in a short amount of time and at a market competitive price.

Die Casting/Pressure Die Casting

Using the metal of your choice, we will cast for you the parts you desire; now access the service previously only restricted for large-run manufacturing projects for your prototypes.

Aluminium Extrusion

Aluminium Extrusion of the most robust, reliable, and corrosion-resistant alloys profiled into your ideal shapes.

Material We Used

Metals

Aluminimu

Stanless Steel

Copper

Zinc

Magnesium

Flexible Plastics

PC-ABS
Flexible polyurethane (FPU)
Polyethylene (PE)
Polyethylene terephthalate (PET)
ABS polycarbonate (PC-ABS)
Low-density polyethylene (LDPE)
Polystyrene (PS)

Rigid Plastics

Acrylonitrile butadiene styrene (ABS)
Polycarbonate (PC)
Polymethyl methacrylate (acrylic) (PMMA)
Polypropylene (PP)
Glass-filled, polyamide (PA-GF)
Acetal polyoxymethylene (POM)
Low-density polyethylene (LDPE)
Polyolefin Elastomer (POE)
Customer-supplied materials
Glass-filled polycarbonate (PC-GF)
Thermoplastic elastomer (TPE)
Custom-sourced Resins
Polystyrene + polyphenyl ethers (PS-PPE)
Polybutylene terephthalate (PBT)
Thermoplastic vulcanizates (TPV)
Polyphenylene sulfide (PPS)
High-density polyethylene (HDPE)
Thermoplastic polyurethane (TPU)
Nylon 66 (PA66)

Other Materials

Sunthetic Rubbers

Thermoplastic elastomer (TPE)

Thermoplastic vulcanizates (TPV)

Silicone Rubbers

Liquid Silicone Rubber

Bio-Chemicals
Zinc
Silicone

Rubber-Like Plastics
Silicone
Elastomeric polyurethane (EPU)

Material-We-Used
Material We Used

tolerance

At Prototool we understand that some parts, whether they are prototypes or low-volume production can not have tolerance over a certain measurement which is why we make sure we work with a variety of tolerances depending upon the requirements of the client. We understand tight tolerances are not always a good thing, which is why we leave it out for our clients to decide on the degree of tolerance and on our part, we stick to it with as much precision as possible. Our minimum degree of precision is 0.01mm and the maximum can be as much as the client requires. Factors such as thermal expansion or contraction, along with vibration and wear & tear affect a part, so precision is strictly dependent upon the need of our customers and on our part, we make sure to keep the precision precisely to the degree our customer demands.

Finishing

No matter the minimum order, we strive to deliver perfection. This includes ensuring the highly precise finishing of all final products. The problem with Low-Volume production is most of the service providers are reckless when it comes to making sure the final product has the desired finishing of the customer, this is why Prototool doesn’t compromise on the finishing of its products no matter the volume. For any amount of products, you will find our finishing to be exemplary.

The Plastic Injection Molding Process

Industry applications

Low-Volume Manufacturing is ideal for startups that are experimenting with prototypes and want to develop their product further before sending it for the final run. Similarly, big organizations that are starting something new can first develop and refine a product before they settle on the final version. It offers them a margin for scalability, saves time and resources, along with preventing any sort of compromise on the quality before the product is sent for manufacturing. it is ideal for products with shorter product life styles as manufacturers can quickly respond to the changes and keep optimizing which gives them a competitive advantage. Increased production time is essential for all markets and industries. quicker turnaround time and low investment is making it a highly preferred and popular practice across all industries.

what is Low Volume Manufacturing

Low Volume Manufacturing is a rapid and highly preferred method for producing prototypes that will be used as models for the finished product/s. Also called Pre-mass Production, it is ideal for creating small quantities of parts, both prototypes and even final products in minute quantities before the process for the actual production of the product may commence. this involves printing 100,000 or fewer parts as per the requirement of the manufacturer. It poses advantages like rapid production to shorter product life cycles so manufacturers don’t have to invest a big sum of cash in the process; making the entire practice highly feasible.

Benefits Low-Volume Manufacturing

There are a ton of ways your business can benefit from Low-Volume Manufacturing, some of them are:
You will save time and money with your projects – Low Volume Manufacturing reduces the cost of tooling
You will have rapid access to the market due to the smaller number of units to be produced
It serves as a bridge between rapid prototyping and production at a full scale – You can quickly shift to actual production with little to no delay in the process
Low Volume manufacturing provides rapid access to emerging markets and makes it easier to demonstrate your product to investors and potential clients before the competition
Since the production is still in the prototyping stages, the quick turnaround allows for quick design changes and refinement of the product before it is sent for full-scale production
Since there is no minimum order value, you can substantially reduce any possible financial risk

F.A.Q.

To start off, we offer a variety of services, for all of which we have in-house capabilities. Whether that be vacuum casting, CNC machining, or plastic injection molding; our prototyping solutions are comprehensive and use nothing but the best materials available in the market. Plus, no minimum order value makes us stand apart from the competition.

Our state of the art Quality Assurance and rigorous Quality Control standards ensure we put our nothing but absolute perfection. starting from inspection of the raw materials to inspecting the production process on stringent criteria, and all the way to compliance with industrial standards, we ensure we are doing our best to surpass the expectation of our client/s.

though we always use the materials that are specifically required by our customers, we conventionally deal in a variety of materials. This includes top-class plastics and resins along with metals like stainless steel, copper, aluminium, and brass among others. The acquisition is made possible with the help of our powerful and global supply chain system.

Thanks to our highly skilled team and state-of-the-art machinery, we complete all of our manufacturing in-house. since we are in control of all the stages of production, we have a distinct QC and QA advantage over our competitors. rest assured, at no point in production will your product be outsourced for manufacturing as we possess all capabilities in-house.

To place a quote with (company name), simply wisit our website and place a free quote under your desored service. The case is same for Low-Volume manufacturing where you can place an order for free quote by following a simple and easy laid our plan. Just fill the form and our team will get back to you ASAP.

At the present, with an occupation area of over 30,000 square meters, and hundreds of machines including 5-axis cnc milling machine, we are regularly increasing our production capacity to ensure we are ready to meet the requirements of our potential customers.