Services de fraisage CNC
Get Your Custom Parts Now – Fast, Precise Online CNC Milling Services
- 1-10 000 MOQ flexible
- Tight Tolerance Down To 0.005 mm
- Exécution rapide en 1 jour ou moins !
Certifications : IATF16949:2016 | ISO9001:2015
Get your rapid prototypes and custom parts with Prototool’s advanced CNC milling and precision machining services. Our 3 and 5-axis CNC milling delivers high-quality parts, from plastics to metals, with tolerances as low as 0.005 mm. Benefit from competitive pricing and fast turnaround, starting from just 1 day. Upload your CAD file for a free quote and manufacturability analysis. Trust us for end-to-end solutions, including material certifications and diverse finishing options, to ensure your parts are perfect.
Why Our Milling Services
Made-to-Order Fabrication
Our CNC milling and precision machining services are all about flexibility and customization. This means you have the freedom to order parts of any complexity, with no minimum quantity requirements and no restrictions on materials. Each client’s order is meticulously managed by our dedicated team, ensuring personalized attention from start to finish. This includes a range of free services such as DFM consultations and material recommendations.
Compliance with Standards Strictly
Our CNC milling and machining services strictly adhere to internationally recognized standards, ensuring the highest quality and reliability for your projects. We are compliant with ISO 9001:2015, ensuring consistent quality management, AS9100D for aerospace quality systems, and IATF16949:2016 for automotive parts. Our adherence to ASTM standards guarantees material quality and performance, while our commitment to ANSI protocols ensures operational safety and precision.
Rapid Turnaround Time
Our rapid milled parts delivery times stem not only from our expert milling processes but also from our streamlined organizational structure. With specialized departments including Sales, Design, Material Procurement, Milling, Quality Control, Warehousing, and Logistics, we ensure a smooth and efficient workflow. When we say we can deliver as quickly as in one day, it’s not just a claim.
Low-cost & High-grade
Balancing cost-effectiveness with high-quality is a fundamental part of our mission. While we may not be the cheapest milling provider in the market, we pride ourselves on offering the most value for your investment. Our commitment to providing affordable yet high-grade CNC machining services is evident in the continuous praise we receive from our clients.
Des partenaires du monde entier, y compris des entreprises figurant au palmarès Fortune 500, lui font confiance.
Steps To Start Your Milling Projects
1. Submit Request
Initiate your project by submitting a detailed request for CNC milling services. Provide comprehensive information including CAD designs, material specifications, and specific requirements for your custom CNC milling project.
2. DFM & Receive Quotation
After your precision milling inquiry, we will conduct a DFM analysis, crucial for ensuring efficient and effective CNC milling. Following this, you'll receive a detailed quotation for the proposed computer-aided milling services, reflecting the cost and scope of your project.
3. Custom Milling Process
This stage involves the actual production process, where your parts are created using advanced CNC milling techniques. If your project requires, surface finishing will be after the precision machining process.
4. Quality Control & Final Inspection
Prior to shipping, a rigorous quality control and final inspection are conducted. This step is integral to ensure that all parts produced through our CNC manufacturing services meet the highest standards of precision and quality.
Des experts en fraisage CNC à votre service
Ce que nous pouvons faire
Prototool's CNC milling services extend far beyond what you might imagine, capable of machining a vast array of parts and products across virtually every industry. Our precision milling expertise brings your most complex designs to life, no matter the sector.
Prototypes
With our advanced CNC machining services, we specialize in creating accurate and high-quality prototypes. Our precision milling processes are perfect for both one-off prototypes and small batch production.
Pièces médicales
In medical manufacturing, our CNC milling services are invaluable. We produce complex, high-precision components essential for medical devices and implants.
Composants des moules
For tooling and molding applications, our computer-aided milling services provide the high level of precision required for intricate mold components. We excel in handling complex shapes and fine details, crucial for producing high-quality molds for casting and injection molding processes.
Vannes en plastique et en métal
Les vannes sont des composants difficiles dont la géométrie est complexe, c'est pourquoi il est difficile de les fraiser avec une grande précision. Grâce à notre équipe d'ingénieurs hautement qualifiés, nous pouvons fabriquer des vannes à partir de n'importe quel matériau avec notre service de fraisage CNC 3-5 axes.
The Milling Materials We Specialize In
Parmi la variété de matériaux que nous proposons à nos clients et avec lesquels nous travaillons, nous offrons également à nos clients la possibilité de s'approvisionner sur le marché en matériaux adaptés à l'application souhaitée.
Plastique
L'un des meilleurs moyens de développer des prototypes est de faire mouler votre produit dans du plastique. Cela vous permettra non seulement d'examiner votre produit sous tous les angles, mais aussi de tester sa conception et sa fonctionnalité.
Métal
Le fraisage des métaux est le domaine dans lequel le fraisage CNC brille le plus. Il existe une grande variété de métaux qui peuvent être fraisés pour développer des prototypes ainsi que des pièces pour utilisateurs finaux à mettre en fabrication.
Autres matériaux
Outre les plastiques et les métaux, le fraisage CNC est utilisé pour usiner une variété de produits et d'autres matériaux personnalisés selon votre demande.
Plastiques courants avec lesquels nous travaillons
ABS, ABS+PC, PC, PP, PEEK, POM, Acrylique (PMMA), Téflon, PS, HDPE, PPS, DHPE, PA6, PA66, PEI, PVC, PET, PPS, PTFE.
Métaux courants avec lesquels nous travaillons
Aluminium, laiton, cuivre, magnésium, titane, acier inoxydable, étain, zinc
Si le matériau souhaité ne figure pas dans la liste ci-dessus, contactez-nous et demandez un devis gratuit dès aujourd'hui !
Our Milling Tolerance Standard
Our CNC milling service offers highly accurate and tightly precise milling. Please note that tolerance is affected by the type of material used along with the geometry of the part that is milled. For more details, consult the GB/T1804-2000(mm) below:
| Levier de tolérance | Gamme de dimensions globales | ||||||
| Spécifications | <0.5 | <3 | <6 | <30 | <120 | <400 | <1000 |
| Tolérance Standard | |||||||
| F | ±0.05 | ±0.05 | ±0.1 | ±0.15 | ±0.2 | ±0.3 | ±0.5 |
| M | ±0.1 | ±0.1 | ±0.2 | ±10.3 | ±0.5 | ±0.8 | ±1.2 |
| C | ±0.2 | ±0.3 | ±0.5 | ±0.8 | ±1.2 | ±2 | ±3 |
| V | – | ±0.5 | ±1 | ±1.5 | ±2.5 | ±4 | ±6 |
In the default state, the products or parts we machine for customers are executed at the F level. In fact, this standard is not sufficient to reflect our strong machining capabilities, as we can control the minimum tolerance to 0.005mm.
Finishing For Milled Parts
Lorsque nous avons fraisé votre pièce avec un haut degré d'exactitude et de précision, il est temps de procéder à la finition de la surface, qui est disponible dans les options suivantes :
Tel qu'usiné (Ra 3.2μm / Ra 126μin)
Usinage lisse (Ra 1.6μm / Ra 63μin)
Usinage fin (Ra 0.8μm / Ra 32μin)
Polissage (Ra 0.8μm / Ra 32μin)
Billes de verre
Brossé + Anodisé type II (Brillant)
Tel qu'usiné + Anodisé type II
Revêtement de conversion au chromate
Oxyde noir
Placage de nickel chimique
Microbillage + Anodisation type II (Mat)
Microbillage + Anodisation type II (Brillant)
Brossé + électropoli (Ra 0.8μm / Ra 32μin)
Tel qu'usiné + Anodisé type III (Hardcoat)
Brossé (Ra 1.2μm / Ra 47μin)
Revêtement en poudre
CNC Milling FAQs
You might discover valuable insights regarding CNC milling services that could be beneficial for you
What industries commonly use your CNC milling services?
Our precision CNC machining and milling services cater to a wide range of industries, including aerospace, automotive, medical, and electronics, sports goods, cosmetics, etc. Our advanced milling technology is versatile enough to meet the diverse needs of these sectors.
What are the precision and tolerance capabilities of your CNC milling machines?
Our state-of-the-art CNC milling equipment can achieve high precision and tight tolerances, typically within +/- 0.005 mm. This precision is crucial for complex and detailed parts, ensuring they meet exact specifications.
Can you handle both small and large volume orders in CNC milling?
Absolutely. Our flexible CNC machining operations are equipped to handle orders of any size, from prototype batches to large-scale production runs, without compromising on quality or efficiency.
What types of CNC milling machines do you use?
We utilize a variety of advanced CNC milling machines, including 3-axis, 4-axis, and 5-axis milling centers. This range allows us to perform precision machining for a wide array of part geometries and sizes, ensuring high-quality results for every project.
How do you handle urgent or expedited CNC milling requests?
For urgent CNC machining needs, we offer expedited services. Our efficient workflow and flexible milling operations allow us to prioritize and fast-track projects while maintaining our high standards of quality and precision.
Can you assist with the design and optimization of parts for CNC milling?
Yes, our team can provide design assistance and optimization services. We offer expert advice on how to adapt your designs for optimal CNC milling efficiency and cost-effectiveness, ensuring your parts are machined in the most effective manner.
Do you offer assembly services for CNC milled components?
Yes, we provide assembly services as part of our comprehensive CNC machining solutions. After milling, we can assemble your components, offering a complete manufacturing solution from initial concept to final assembly.
What post-processing services do you offer for CNC milled parts?
We offer a range of post-processing services, including anodizing, painting, and plating, to enhance the appearance and functionality of CNC milled parts, ensuring they meet your final application requirements.
How do you manage and protect intellectual property for custom CNC milling projects?
Protecting your intellectual property is a top priority. We adhere to strict confidentiality agreements and ensure that all custom CNC machining projects are handled with the utmost discretion and security.
What are the typical lead times for CNC milling projects?
Lead times for CNC milling projects vary based on complexity and volume. Generally, we can turn around small projects in a few days, while larger orders may take a few weeks. We always work to meet your deadlines efficiently.
Can you mill parts from solid blocks or do they need to be pre-formed?
We can mill parts directly from solid blocks of material, offering greater design flexibility and material integrity. Pre-formed materials can also be used depending on the project requirements.
Can you work with customer-supplied materials for CNC milling?
Yes, we can work with materials supplied by customers, provided they are suitable for CNC milling and meet our quality standards.
