Family Mold Services
- Cost-Efficient Solution
- Enhanced Manufacturing Productivity
- High in Quality
Certifications : IATF16949:2016 | ISO9001:2015
A mold with more than one cavity cut into it to make multiple parts of the same material in one cycle is called a family mold. Typically, each of these cavities forms a different part number, which is ideal for prototype molds because of the fast molding cycles.
The family mold is a multi-cavity mold where each cavity creates different parts of the same product. The parts produced by each cavity may also be unrelated, belonging to the same product line or to the same project. Family Molds are great for manufacturing parts that are assembled together or maximizing the number of parts produced per operation.
Why Choose Us
Haute qualité
Although we offer highly economical rates, we never compromise on the quality of our products and services. Our process quality systems ensure that your parts are of the highest quality possible for your application.
Plus de 100 matériaux et des matériaux personnalisés au choix
We offer a wide selection of materials for all our manufacturing procedures, including family molds. We empower you to choose materials so that it helps accomplish the application of your product
Rapport coût-efficacité
Nous utilisons des procédures d'automatisation avancées et d'autres techniques pour nous assurer que le projet reste rentable et adapté à votre budget.
Production et livraison dans les délais
With our automated production equipment, efficient team, and solid workflows, we guarantee timely production and delivery every time.
Comment travailler avec nous
Soumettre une demande
Soumettez une demande de devis accompagnée d'une description et d'un dessin technique de votre produit. En l'absence de dessin technique, pas d'inquiétude. Nous pouvons faire de l'ingénierie inverse.
DFM et devis
We usually get back to you within 24 hours. We review your family mold online quote, then communicate with you with free DFM service.
Molding & Machining
Une fois que vous avez approuvé le devis et versé l'acompte, nous commençons le travail initial d'outillage, de préparation des machines, etc.
Expédition
Emballés, étiquetés et expédiés à votre porte dans les délais. Vous pouvez facilement commander à nouveau les pièces à partir de votre outil de moulage.
Find high-quality Family Mold Services?
This is where you get it all. Request your free quote today, and enjoy the best Family Mold services.
Required Criteria for Our Family Mold Services
The family injection molding procedure has various benefits for the manufacturers and the customers. However, it also comes with some challenges and requirements that must be followed in order to get the best products to accomplish its application. Our expert team pays careful attention to all these requirements, including:
The Parts should be of the Same Material and Color
All parts produced through family molds must be the same material and color, as only one type of material can be injected into the mold at any given time.
Parts Will All Be Made in the Same Quantity
Every time the mold opens, the exact number of parts in the mold will come out. If the mold produces Side A and Side B to make one complete product, then each time the mold opens, it will produce enough parts to complete one product in every cycle.
Parts Must Have Similar Size and Volume
All cavities of the family mold are to be filled at the same time and rate. Having parts that vary in size and volume will cause issues with short shot and flash – cavities being underfilled or overfilled, respectively.
Materials Used for Family Mold
Here are the most commonly used materials for family molding:
ABS
ABS/PC
Acétal
Homopolymère d'acétal/Détrine
ETPU
PEHD
LCP
LDPE
PC/PBT
PEEK
PEI
PET
PETG
PMMA (acrylique, plexiglas)
Polycarbonate
Polypropylène
LLDPE
Nylon
PBT
PPA
EPI/PS
PS
PSU
TPU
tolérance
Finition
We offer multiple finishing options to complete the products made with the family mold process. You can choose from any of the following depending upon your application’s requirements:
Finition standard
Finition intérieure non cosmétique selon la géométrie du moule.
Finitions SPI
Gamme de finitions SPI allant du grade 3 diamant / polissage élevé à la pierre 320 polissage faible. Ces options de finition comprennent SPI A-1, SPI A-2, SPI A-3, SPI B-1, SPI B-2, SPI B-3, SPI C-1, SPI C-2, SPI C-3, SPI D-1, SPI D-2 et SPI D-3.
Inserts filetés
Nous pouvons installer les inserts standard les plus courants et les plus populaires dans les dimensions UNF et métriques.
Tel que moulé
Comme son nom l'indique, le moule restera "tel quel" - sans texturation ou polissage secondaire.
Texture du moule
Création de textures sur les moules de manière à ce qu'elles apparaissent sur le produit final. Cette option de finition comprend le mat, les tourbillons, les motifs et les lignes.
Gravure au laser
Graver des numéros de pièces, des dessins, des logos ou toute autre impression spécifique sur vos pièces.
Tampographie
Application d'un dessin à base d'encre sur la surface.
Peinture
Peinture de la surface avec des couleurs standard ou assorties au Pantone, y compris l'apprêt et la couche de finition. Masquage disponible ; peinture EMI (cuivre).
Applications industrielles
Family mold injection molding is a popular manufacturing procedure used across a wide range of industries to make sets of different parts that are similar or may fit together, like two halves of a single product. This process is ideal for:
Gratuit et rapide
Nos atouts
Market Leading Prices
We never require a minimum order volume, and we use advanced quotation algorithms to get our clients reasonable pricing according to their budget.
À la pointe de l'industrie Equipement
We utilize industry-leading equipment to ensure that our family mold services are completed to your 100% satisfaction.
Haut Qualité
We make sure that each product, no matter how large the volume of production is, has the highest level of quality.
Reliable Production
Our manufacturing processes enable us to meet our customers’ requirements and specifications in the best way possible.
What is Family Mold?
A family mold is an injection molding manufacturing process that combines different part numbers into the same mold base. There can be multiple cavities of the different part numbers. This production process allows the creation of different components of the same product in a single cycle using a single mold.
Benefits of Family Mold
- Lower Tooling Cost
A family mold can be created with multiple cavities instead of creating multiple, single-cavity injection molds and paying the tooling cost for each one.
- Lower Production Cost
Family molds help reduce production costs as the production time is lowered since there is no need to change molds for different parts. Consequently, the per-piece price of each part goes.
- Efficient Production
Using family molds when the production quantity is not very high in volume helps by manufacturing more than one part in one production cycle since two or more parts are produced in every shot.
- Scalability
Making a large volume of parts with a single cavity mold would take up the resources for weeks or even months. A family mold, on the other hand, can substantially reduce production costs and turnaround time while boosting scalability.
F.A.Q.
No, these three molding procedures are all different from each other. A mold that can only create one product at a time is a single-cavity injection mold. If a mold produces two or more plastic parts at a time, it is called multi-cavity injection. If a multi-cavity mold is used to produce multiple parts of the same product, then it is called a family mold.
Yes, Multi-cavity molds and family molds can generally be more expensive than a single cavity mold because of the extra machining required. However, as family molds produce multiple parts in a single go, they can be a lot more cost-efficient than single cavity molds.
Il vous suffit de télécharger les détails de votre produit et/ou les fichiers CAO, et nous vous enverrons un devis gratuit dans les 48 heures, voire moins.
If your product has multiple parts to produce, then using the family mold manufacturing process may be the best solution for you as it offers many benefits, including:
- Low cost
- Quick build
- High quality
- Mold frame sharing technology
- Rapport coût-efficacité
- Diverse material options
- Diverse surface finish options
Il n'y a pas lieu de s'inquiéter. Il vous suffit de nous fournir une description, et nous pourrons procéder nous-mêmes à une rétro-ingénierie pour atteindre votre produit.
The molding produced by our family mold services has the highest quality standards and can be treated like end-use parts.
