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Comparing Electrode Machining Process on Different Materials: How It Works?

a lotta electrodes

Electrode machining is among the newer metal processing techniques, compared to rotating cutters, shearing, and forging. This machining process passes rapidly pulsed high-voltage electrical discharges (sparks) across the gap between the electrode and the grounded workpiece. As a result, it helps remove the material from the workpiece by erosion. This way, even the most complex and intractable material can be cut and machined with very little bulk heating and virtually no application of macro forces, provided that the material is electrically conductive. This results in very low distortion and no addition of meaningful residual stresses to the workpiece. But wait! Why should you opt for electrode machining for your production […]

How Is CNC Demolding Better Than Manual Demolding?

CNC demolding method

CNC demolding is the automated approach to getting parts out of an injection mold. This makes it easier for technicians to conduct the machining process effectively. While many technicians don’t have a detailed understanding of CNC demolding and how it works, a lack of understanding can lead to issues in the production process. As professionals in CNC machining, we here at Prototool will help you understand demolding in detail. So keep reading to learn all about this demolding approach. Also Read: Benefits and Applications of CNC Machining in the Medical Industry A Brief Overview of CNC Demolding: CNC demolding, also known as CNC unmolding or CNC release, is a process […]

CNC Laser Cutting Machine 101: A Detailed Buying Guide

CNC cutter

The initial experience of diving into laser cutting can leave you feeling a tad overwhelmed. What are your options? What kind of material should you use? For which materials should you use this CNC Laser Cutting Machine setting? This comprehensive guide will delve into the essential aspects of utilizing and acquiring the finest CNC laser-cutting machine.  So, continue perusing to acquire a wealth of knowledge about this remarkable tool. What is a Laser Cutter? Laser cutting is primarily a heat treatment procedure. In this process, a focused laser beam helps melt the material. Coaxial gas jets are utilized to expel molten material and create slits. The laser beam or workpiece […]

CNC Mill vs. Router – Comparing Speed, Function, Accuracy, Cost, and More!

CNC Mill AND Router

According to Fortune Business Insight, the global CNC machine market was estimated to be worth USD 83.99 billion. This market is further expected to grow to USD 140.78 billion by 2029. That said, CNC machines are common automated machines manufacturers use to process materials and create diverse products. But how do you know which CNC machine suits your product’s production demands? Specifically, common machines like CNC routers and CNC mills help make manufacturing tasks easier and more efficient. For choosing one of these machines, it’s important to understand their differences and cost estimates. In this guide, we will discuss a detailed comparison between CNC mill vs. router and how these […]

熱成形と射出成形 - どちらが優れているか?

Thermoforming Process

Plastics, used in all industries, provide adaptability and strength in various applications, from vehicle body parts to human body parts. Each application needs a distinct manufacturing technique capable of molding the part according to specifications. Both thermoforming and injection molding, two of the most prevalent manufacturing procedures for creating plastic parts, have distinct advantages depending on the application. Now, if you’re looking for a manufacturing process that matches your budget and production needs, it’s critical to grasp the difference, benefits, and process of thermoforming, as well as how it differs from typical injection molding. To assist you, we will go through everything about this manufacturing process and how it differs […]

3Dプリンティングと射出成形、どちらが優れているか?

3D Printing vs. Injection Molding, Which is better

You’re probably already considering potential production methods for your project. So, which production method is best? 3D printing vs. injection molding, and why? With this detailed guide, we will help you choose between injection molding and 3D printing to give life to your project by comparing and contrasting the two processes and highlighting their respective strengths and weaknesses. Making the Right Manufacturing Choice: Among 3d printing and injection molding, both are excellent manufacturing procedures but are very distinct and can aid in completing diverse projects. This is entirely dependent on your requirements. Even if injection molding appears to be more professional, things are changing, and 3D printing is becoming a […]

Plastic Products Wall Thickness: The Most Recommended Reference

plastic products wall thickness measuring

The wall thickness of injection molded plastic products significantly impacts their quality. If the wall thickness is too thin, it will be challenging to meet the requirements for strength and rigidity and fill the cavity for large and complex products. Too thick will not only waste raw material but also quickly generate bubbles inside the plastic products, resulting in defects such as depressions in the product’s appearance. At the same time, it will extend the cooling time. As a result, from an economic standpoint, it is critical to thin a plastic product. When constructing a plastic injection mold, examine if the plastic product’s thickness fits the molding process’s requirements. If […]

What Makes The Best Digital Manufacturing Companies?

Digital Manufacturing Factory Featured Image

Today, we are in the midst of the fourth industrial revolution, which is being propelled by the overall digital manufacturing processes. Creators and consumers can use software to create digital twins of physical products, big and small. Augmented and virtual reality makes it possible to see and try these things. Cloud computing facilitates global electronic sourcing of the product’s components. Every component’s usage can be tracked and monitored along the supply chain. During this period, digital manufacturing companies mushroomed one by one. The fourth industrial revolution will likely be driven by the digitization of all stages of production. As opposed to earlier processes, which were spurred by new production techniques, […]