Prototype Mold Making Services
- Produce Low As Well As High Volumes of Prototype Parts
- On-Demand Production of Molds
- High Grade Plastics & Elastometric Materials
Prototool’s Prototype Mold Making is the ideal process for the on-demand manufacturing of affordable & high quality prototypes in a short matter of time. Proficient in a variety of molding techniques, ranging from plastics to variety of rubbers and other malleable metals, we help you develop molds that allow for rapid prototyping before a product is finalized. It is a fundamental process for achieving reliable results before a product is put into final production. It is a low-cost procedure that can feasible meet all your product needs in a matter of minutes to even seconds. Prototype casting molds are a poplar industrial practice that we believe can meet all your project needs.
今すぐ無料見積もりをして、プロトタイプ金型を早急に受け取りましょう!
私たちを選ぶ理由
機械加工業界には、数え切れないほどの成形会社がひしめいています。しかし、私たちにはあなたの成形プロジェクト(プラスチック射出成形用金型であれ、ダイカスト用金型であれ)を私たちに託す確かな理由があります。その理由は以下の通りです:
幅広い金型
Ranging from injection molding to Rapid Prototyping and 3D printing, we offer a variety of tools and production processes that we believe meet every requirement our clients have to ask of us. we can develop molds that allow you to print as many prototypes as you need with no deterioration in the mold or piece produced.
迅速なターンアラウンド
We understand that prototypes are urgent requirements that need to be either tested on or pitched to investors. This is why our capable team of engineers and technicians are ever-ready to deliver your molds on tight deadlines while ensuring there is never any compromise on quality with a faster access to market or investors.
改良された金型ハイライト
高精度の金型を作成し、最も複雑な形状やデザインを定義するために、無料のDFMサービスを提供しています。
高品質の金型
Although for prototypes, our molds are still very close to the molds that are used for molding final product. Before you put your product in production, you want to make sure that prototypes hold fast under testing conditions. For that, you need high quality prototype molds that we are known to manufacture and deliver.
金型製造工程
Prototype mold making is a complex process the requires the expertise of highly experienced technicians and engineers. A standard procedure for prototype mold making will involve the following steps:
製造可能性分析
最初のステップは、生産金型の製造可能性の分析です。製造可能であればすぐに着手し、そうでなければDFMレポートをクライアントに提出します。
設計とフロー解析
次に、予測モデリング・ソフトウェアを使用することで、金型がその通りに動くかどうかを判断します。私たちは、金型がそのように動作することを確認するために、必要なすべての変更と改善を行います。
金型製作
次のステップでは、顧客の希望する材料で実際の金型を製作する。このステップでは、高品質の機械と設備が使用され、使用される材料で意図したとおりの性能を発揮する金型が製造されます。
サンプリング
最終製品が顧客の要求に合うか、あるいはさらなる修正が必要かどうかを確認するために、金型からサンプルが作られる。
送料
エンジニアが最終製品に満足したら、製品をお客様に発送します。その後も、お客様が受け取った製品に満足していただけるよう、連絡を取り合います。
業界最高のサービスを提供
Prototype Molding Techniques
プラスチック射出成形
Plastic Injection Molding is used for manufacturing prototypes as well as final prduction parts. It invlives using molten plastic or resin that is heated so it can be shot in a mold to take the form of a product when it cools down.
何が私たちを際立たせるのか?
プロフェッショナル・チーム
Offering a wide range of prototype molds, we are one of the most prominent mold making companies that is trusted and relied upon by a wide range of customers who believe in our capabilities. Our strong and capable team of engineers have satisfied the needs of hundreds of industry professionals before and we can do the same for you.
Precision & Accuracy
We have allowed industry professionals to create prototypes with high degree of precision & accuracy and limited tolerance. Moreover, we offer guarantee for our parts in terms of thier strength & functionality.
Various Materials
We specialize in prototype mold making that is suitable for a wide range of plastics, thermoplastics, as such, we will help you identify the type of mold suitable for your prototyping needs. You can count on us to make your final products exactly as you wish.
Industries That Use Prototype Molds
There are a variety of industries that rely on prototypes for experimentation before they actually shift to mass manufacturing of the final product. This inlcudes
Prototype Mold/Tooling Making FAQs
Key Insights on Prototype Tooling and Mold Manufacturing Services
Where Can I Order a Prototype Mold?
If you want to order a master mold, all you have to do is send in your design specifications and requirements via our website. Our rapid tooling services team will start by reviewing your request-there’s really nothing too difficult about it.
Do You Want Over Molding or Insert Molding?
So whether you should go the route of over molding or insert molding will be determined by your prototype’s design and functionality requirements–an area in which our experts specialize.
How much time does Rapid Prototype Tooling take?
Lead time for rapid prototype tooling The lead times vary depending on the complexity of molds, but with efficient soft-tooling techniques we are able to produce most prototype molds within a few weeks.
Are Prototype Molds Suitable for Functional Testing?
Yes, Prototype molds are excellent for functional testing. They give you a chance to see how your parts fit together as well as whether or not they function with the actual design in mind before going into high volume production tooling.
カスタム生産金型の製造にかかる時間は?
How many parts can you make with a prototype mold? Soft tooling molds will produce single-digit numbers, usually anywhere between 10 and several hundred.
Is it possible to adjust a prototype mold according to test results?
Yes, absolutely. Prototype tooling gives you the flexibility of modifying your mold according to initial test results; this approach encourages progressive design improvements.
How Much Does It Cost to Make a Prototype Mold?
Costs for prototype mold construction are usually lower than those of production tooling, because the materials used aren’t as durable and they tend to be fabricated in smaller quantities.
Can Rapid Prototype Tooling Be Applied to More Complicated Designs?
Yes, everything can be rapid prototype tooling. First, our manufacturing techniques are mature; secondly we have excellent control over details and complex geometries too.
Are Parts Made from Rapid Prototype Molds Accurate?
Molds mass produced from rapid prototypes are accurate and like the finished product, making them perfect for carrying out functions or fit testing.
What Kinds of Finishes May Be Applied to Models?
Prototype molded parts may be painted, textured and polished to match the appearance of final product.
Is Rapid Prototype Tooling Feasible for Small Enterprises?
However, rapid prototype tooling is most suited for small enterprises selling in low volumes without the expense of production-tool changes.
Are You Able to Up-scale from Prototype Tooling to Production Tooling?
Yes, we can seamlessly transfer from prototype tooling into production tooling. We will get your project up and running promptly in line with the requirements of market demand.